Structured Text Syntax in PLC Programming: Complete Guide with Examples
Structured Text (ST) is a high-level programming language defined by the IEC 61131-3 standard for programmable logic controllers (PLCs). Unlike graphical languages like Ladder Diagram, ST uses a textual syntax similar to Pascal or C, offering powerful capabilities for complex algorithms, data manipulation, and advanced control strategies. This comprehensive guide provides a deep dive into Structured Text syntax, covering essential elements, operators, control structures, and practical examples to help you master this versatile language for industrial automation.
Introduction to Structured Text Programming
Structured Text is one of the five programming languages defined in the IEC 61131-3 standard for PLC programming. Its text-based nature makes it well-suited for implementing complex logic, mathematical calculations, and data processing tasks that can be cumbersome to represent in graphical languages. ST allows programmers to write concise and readable code, improving maintainability and reusability.
Key advantages of using Structured Text include:
- Readability and Maintainability: Textual code is often easier to read and understand, especially for complex logic.
- Powerful Data Handling: ST provides robust data types and operators for manipulating data efficiently.
- Algorithm Implementation: Ideal for implementing complex algorithms and mathematical functions.
- Reusability: Code can be easily reused in different parts of the program or in other projects.
Basic Syntax and Elements of Structured Text
Understanding the fundamental syntax and elements is crucial for writing effective Structured Text code. Here are the core components:
Variables and Data Types
Variables are used to store data values. In ST, you must declare variables and specify their data types. Common data types include:
- BOOL: Boolean (TRUE or FALSE)
- INT: Integer (16-bit signed)
- DINT: Double Integer (32-bit signed)
- REAL: Floating-point number (32-bit)
- STRING: Text string
Example of variable declarations:
VAR
MotorSpeed : INT;
IsRunning : BOOL;
Temperature : REAL;
ErrorMessage : STRING;
END_VAR
Operators
Operators are symbols that perform specific operations on variables and values. ST supports various types of operators:
- Arithmetic Operators: +, -, *, /, MOD (modulo), ** (exponentiation)
- Relational Operators: =, <>, <, >, <=, >=
- Logical Operators: AND, OR, NOT, XOR
- Bitwise Operators: AND, OR, NOT, XOR
Statements
Statements are instructions that perform actions. They are the building blocks of ST programs. Examples include assignment statements, conditional statements, and loop statements.
Comments
Comments are used to explain the code and are ignored by the compiler. In ST, comments are enclosed in (* *)
or start with //
.
(* This is a multi-line comment *)
// This is a single-line comment
Control Structures in Structured Text
Control structures allow you to control the flow of execution in your ST programs. Key control structures include:
IF Statements
IF statements execute a block of code based on a condition.
IF Temperature > 50 THEN
IsOverheated := TRUE;
ELSE
IsOverheated := FALSE;
END_IF
CASE Statements
CASE statements execute different blocks of code based on the value of a variable.
CASE MotorState OF
0: (* Motor is stopped *)
MotorSpeed := 0;
1: (* Motor is running at low speed *)
MotorSpeed := 500;
2: (* Motor is running at high speed *)
MotorSpeed := 1000;
ELSE
(* Invalid state *)
ErrorMessage := 'Invalid Motor State';
END_CASE
FOR Loops
FOR loops execute a block of code a specified number of times.
FOR i := 1 TO 10 DO
Result := Result + i;
END_FOR
WHILE Loops
WHILE loops execute a block of code as long as a condition is true.
WHILE Temperature < 100 DO
HeatInput := TRUE;
END_WHILE
HeatInput := FALSE;
REPEAT Loops
REPEAT loops execute a block of code until a condition becomes true.
REPEAT
Counter := Counter + 1;
UNTIL Counter >= 10
END_REPEAT
Functions and Function Blocks in Structured Text
Functions and function blocks are reusable code modules that encapsulate specific logic. They promote modularity and code reuse.
Functions
Functions are self-contained code blocks that perform a specific task and return a value. They do not maintain state between calls.
FUNCTION CalculateArea : REAL
VAR_INPUT
Length : REAL;
Width : REAL;
END_VAR
CalculateArea := Length * Width;
END_FUNCTION
Function Blocks
Function blocks are similar to functions but can maintain state between calls. They have input variables, output variables, and internal variables.
FUNCTION_BLOCK MotorController
VAR_INPUT
Start : BOOL;
Stop : BOOL;
END_VAR
VAR_OUTPUT
Running : BOOL;
END_VAR
VAR
InternalState : INT;
END_VAR
IF Start AND NOT Running THEN
InternalState := 1;
Running := TRUE;
ELSIF Stop AND Running THEN
InternalState := 0;
Running := FALSE;
END_IF
END_FUNCTION_BLOCK
Here's an SVG chart illustrating the difference between Functions and Function Blocks:
Advanced Topics in Structured Text
Beyond the basics, Structured Text offers advanced features for complex applications:
Arrays
Arrays are collections of elements of the same data type.
VAR
Temperatures : ARRAY[1..10] OF REAL;
END_VAR
Structures
Structures are user-defined data types that group related variables.
TYPE
MotorData :
STRUCT
Speed : INT;
Current : REAL;
Status : BOOL;
END_STRUCT
END_TYPE
VAR
MyMotor : MotorData;
END_VAR
Pointers
Pointers are variables that store the memory address of another variable.
VAR
MyInt : INT := 10;
MyPointer : POINTER TO INT;
END_VAR
MyPointer := ADR(MyInt); (* Get the address of MyInt *)
MyInt := MyPointer^ * 2; (* Dereference the pointer and multiply by 2 *)
The following SVG chart illustrates the usage of arrays in Structured Text:
Frequently Asked Questions
Q: What is the IEC 61131-3 standard?
A: The IEC 61131-3 standard is an international standard for programmable logic controller (PLC) programming languages. It defines five standard programming languages: Ladder Diagram (LD), Function Block Diagram (FBD), Structured Text (ST), Instruction List (IL), and Sequential Function Chart (SFC).
Q: When should I use Structured Text instead of Ladder Diagram?
A: Structured Text is generally preferred for complex logic, mathematical calculations, and data manipulation tasks. Ladder Diagram is often used for simpler, discrete control tasks.
Q: How do I declare a variable in Structured Text?
A: Variables are declared using the VAR
keyword, followed by the variable name, data type, and optional initial value. For example: VAR MotorSpeed : INT := 0; END_VAR
.
Q: Can I use Structured Text with different PLC brands?
A: Yes, because Structured Text is part of the IEC 61131-3 standard, it is supported by many PLC manufacturers. However, there may be slight variations in syntax or available functions depending on the specific PLC brand.
Q: What are the best practices for writing readable Structured Text code?
A: Use meaningful variable names, add comments to explain the code, indent code blocks properly, and break down complex logic into smaller, reusable functions or function blocks.
Q: How can I debug Structured Text code?
A: Most PLC programming environments provide debugging tools, such as breakpoints, watch windows, and single-stepping, to help you identify and fix errors in your Structured Text code. Simulation tools can also be useful for testing your code before deploying it to a physical PLC.
Conclusion
Structured Text is a powerful and versatile programming language for PLCs, offering a robust solution for implementing complex automation logic. By understanding its syntax, control structures, and advanced features, you can develop efficient and maintainable PLC programs. Embrace the power of Structured Text to unlock new possibilities in industrial automation.
Ready to take your PLC programming skills to the next level? Explore our advanced tutorials and resources to deepen your understanding of Structured Text and other PLC programming languages!
Comments (0)
Be the first to comment!
Share your thoughts on this article.